Hybrid type sintering machine (continuous type) | Dai-ichi kiden, expert of high-frequency induction heating and hot press, induction heating apparatus

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Product

Hybrid type sintering machine (continuous type)

Brand new Hybrid Sintering
Compact and Continuous process available!
SiC RF Induction Heating+Pulsed power+Servo press

MRS-02550M

Description

In combination with high-frequency heating and plasma discharge heating, it can do uniform sintering by a servo press control of the punch, after being heated in a few minutes up to a high temperature range. A shorter sintering time compared to the hot press, further maximizing the efficiency as it is equipped with a continuous sintering feature of our own development.The machine is also suitable for research purposes and mass production.

Feature

  • The speed of sintering process is enhanced by a hybrid heating system in combination with a pulse current and HF induction
  • A combination of high-frequency induction heating allows for lower temperature and a shorter time period procedure without the need for bounding materials
  • Possible to control the precise pressure and pressing position by the high-performance servo press
  • The monitoring of the torque management and work resistance value of the press allows for delicate adjustment of sintered density
  • Heating recipe and atmosphere in conjunction with the press control by the program
  • Continuous sintering features of our own development

 

Technology

Hybrid heating & precise press control
 RF Induction heating, Electric plasma heating make quick temperature increase to high temperature zone. Servo press provides precise sintering control.

Originally designed Continuous Sintering Process
  Continuous sintering process helps ensure high productivity.
  8 stations(8 cartridges) are provided in the continuous sintering system. 8 different types of sintering processes are available to be set individually which will shorten test time in laboratory.

Sic power module help RF Induction heating to save cost of energy consumption.

 

  • test:

    Principle of hybrid sintering

  • Easy operation by touch panel

  • Precise control by servo press

Application

  • Sintering
  • Crystal breeding
  • Junction
  • Surface treatment

Specification

Furnace 950*1100*2456(mm)
Power supply 740*720*1685 mm
Target size Max. φ50mm
Heating temperature Pursed + HF induction, 2000℃
Sintering pressure Max.100MPa(φ20), Max.25MPa(φ50)
HF power suppy Max.output 20kW, frequency 13kHz
Pulse current power supply Pulse width 0.5~3000msec
Max. output 15V 2000A
Servo press Max. thrust 50kN 250mm stroke
Rated continuous thrust 50kN
Loading speed 0.12~53㎜/sec
Repeat position accuracy ±0.01㎜
Repeated load accuracy 3σ/average ≦ 1.5%
Refractory Molding insulation material (carbon material)
Primary power 3 phase 200V±10% 58kVA
Cooling water Pressure 0.2Mpa, Flow rate 10L/min
Gas Pressure 0.2Mpa,
Ar Flow rate 10L/min, N2 Flow rate 10L/min
Vacuum 10Pa (possible high vacuum at options)

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Contact

Please feel free to contact us if you have any questions.

042-488-3312

Reception time 09:00~17:30

Contact us by e-mail

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